1.
THE REQUIREMENT OF MATERIALS & PRODUCTION SPEED:
a)
Pre-painted coil for cladding layers:
0.3—0.6mm thick x 1200mm or 1000mm
width x 3000kg;
b)
Core material: EPS core material:
50-300mm thickness x 980mm, 1150mm faucet, or
1200mm
Mineral wool core material:
1020mm width
c)
Production speed:
0-4m/min;
100-280 m2/hr, with adjustment of cut
length and quantity
2.
THE WORKFLOW OF SANDWICH PANEL LINE:
Feeding of the material
à
uncoilers with coils of metal strips
à
production of Top metal strip and (roll
forming) of Bottom metal strip
à
face lifting
à
pressing slot (roll forming the middle
part of the sheet) of the front of strips
à
dripping glue onto top and bottom metal
strips
à
heating of strips for better adhesions
of glue
à
rolling of edges of the strips
à
connecting parts and roll forming
together
à
making slot (milling cutting to cut
extra parts of EPS) of panels for specific length
à
confirming length
à
cutting (steel strips)
à
finished output material
3.
MAIN PARTS / COMPOSITION OF THE PRODUCTION LINE:
1)
Uncoiler 1
of bottom metal strip to be ribbed +
Uncoiler 2
of bottom strip without ribs +
Uncoiler 3
of top strip
2)
Film coating equipment
protecting strips +
Front Cutting Machines of front
of bottom and top metal strips
+
Groove
Roll-forming devices for shallow grooves in the metal
strips
3)
ROLL-FORMER for bottom metal
strip with rib profiles
4) Foam TRANSFER FRAMES
with Mill Edge Cutters for making profiles in EPS
edges
+
Bottom Metal Strip
Transfer
MACHINE with guides / roll-formers
for narrow side metal strips used for Mineral Wool
Panels
5)
MAIN PANEL JOINING
MACHINE (for gluing / joining the
sandwich panel) with controller,
includes:
Glue
Depositing devices onto the metal
strips
and
Infra-Red Heating
devices
for curing glue,
as well as
Rollforners & Locking devices
for locking edges of metal strips.
Machine has protection
Ladder with
Hand Rail and Baluster.
6)
CUTTER OF THE SANDWICH
PANEL, with controller for adjustment of
cut length and quantity. Flying-saw may cut
panel while cutter cuts sideways and
moves forward with the produced panel (not to stop
production).
7)
Product Rack Tables
for finished panels
MORE COMPLEX FULLY
AUTOMATIC LINES AVAILABLE:
* with Feeding + Cutting
+ Rotating of Mineral Wool before inserting between
sandwich metals,
*
with Automatic Collection
Stacker & Wrapper
* with efficient
Dust Extractor
